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FEDERALNusgaBap 4

Air Brakes

How air brakes work and the required system checks.

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4.1 Parts of an air brake system

  • Air compressor pumps air into the tanks; the governor controls when it pumps (cut-out is usually around 125 psi and cut-in around 100 psi).
  • Air storage tanks must be drained to remove water and oil (manual or automatic drains).
  • Safety relief valve usually opens at 150 psi.
  • Low air pressure warning must come on before pressure in the service tanks falls below 60 psi.
  • Spring brakes are held back by air; they come on automatically when air pressure drops (usually between 20 and 45 psi).
Bellik: Brake lag — air brakes take a little time to apply after you press the pedal. This adds about 32 feet to stopping distance at 55 mph.
Çeşme: AAMVA / FMCSA — Commercial Driver License Manual (AAMVA model manual used by state CDL manuals) (Model manual — verify your state edition). Täzelendi: 2026-10-09
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4.2 Air brake system checks

CheckTypical standard (dual air system)
Air pressure build-up85 to 100 psi within 45 seconds
Leakage, brakes releasedSingle vehicle ≤ 2 psi/min, combination ≤ 3 psi/min
Leakage, brakes appliedSingle vehicle ≤ 3 psi/min, combination ≤ 4 psi/min
Low air warningOn before pressure falls below 60 psi
Spring brakesSet automatically, usually 20–45 psi

Barlag At what pressure must the low air warning activate?

Çeşme: AAMVA / FMCSA — Commercial Driver License Manual (AAMVA model manual used by state CDL manuals) (Model manual — verify your state edition). Täzelendi: 2026-10-09
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4.3 Braking on long downgrades

Use a low gear and let engine braking do most of the work. When you reach your "safe" speed, brake hard enough to feel a definite slowdown. When speed is about 5 mph below your safe speed, release the brakes. Repeat as speed rises again (snub braking).

Üns beriň: Fanning the brakes or riding them on a long grade causes fade and can lead to total brake failure.
Çeşme: AAMVA / FMCSA — Commercial Driver License Manual (AAMVA model manual used by state CDL manuals) (Model manual — verify your state edition). Täzelendi: 2026-10-09